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Quarries · Sand & gravel · Crushing plants

Conveyor Pulleys and Rollers for Quarries

Lagged drums, idlers, impact rollers and spare pulleys for crushing, screening and stockpile conveyors. Built for abrasive, dusty and wet material.

Steel drum roll with bolted end disc and turned shaftSmall steel rollers with journals made in seriesHeavy roller drum shell machined with large tool post on lathe
Ø3,200 mmMaximum roller size
12 tMaximum weight
NewRollers to drawing
RepairRegrind to relag
3.1EN 10204 certificates
From our production

Rollers and Drums for Aggregate & Quarry

Operating conditions

Abrasive Material, Dust and Water

Aggregate plants move sand, gravel and crushed stone, some of the most abrasive material on any conveyor. Dust gets into bearings, fines build up on pulleys and wash water makes belts slip. Rollers and drums wear quickly, and spare parts are needed fast.

  • Lagging that resists abrasion and sheds water
  • Sealed idlers for dusty conditions
  • Impact rollers under crusher discharge points
  • Spares built to match existing conveyors
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Small steel rollers with journals made in seriesMachined bearing housings for rollers in seriesSteel drum roll with bolted end disc and turned shaft
How we help

What Matters Most, and How We Deliver It

Wear resistance

Rubber and ceramic lagging, and polyurethane coatings for heavy wear.

Series spares

Idler rollers in batches matched to your existing conveyors.

Quick replacements

Drums rebuilt from drawings, sketches or the worn part.

Complete supply

Drums, idlers and stations from one supplier.

FAQ

Questions From the Aggregate & Quarry Industry

Do you supply idlers for quarry conveyors?

Yes. Carrying, return and impact rollers in series, plus complete troughing and impact stations.

Can you match our existing pulleys?

Yes. Send the drawing or the dimensions and photos of the old pulley.

Do you relag quarry pulleys?

Yes, with rubber or ceramic lagging.

Rollers for aggregate & quarry

Conveyor Components for Quarries and Aggregate Plants

In a quarry, conveyors connect every stage: primary crusher, screens, secondary crushing and stockpiles. Each conveyor has its own drive, tail and bend pulleys and dozens or hundreds of idlers. We supply all of them: conveyor pulleys, lagged drums, idlers and stations.

For worn parts, we repair or replace them to the original dimensions. Send your requirement via the contact page.

The conveyors in an aggregate plant

Material leaves the primary crusher on a heavy feed conveyor, travels to screens and secondary crushers, and ends on radial stackers or stockpile conveyors. Short, steep conveyors are common, and so are frequent starts and stops. Drive pulleys need good grip, tail pulleys must cope with spillage, and idlers under crusher discharge points take heavy impact.

Wear is the main enemy

Sand and crushed stone grind away rubber lagging, steel shells and idler tubes. Choosing the right lagging for each pulley, ceramic where slip and wear are highest and rubber elsewhere, extends pulley life significantly. On idlers, good sealing keeps fine dust out of the bearings, which is the most common reason idlers seize.

Matching your existing conveyors

Most quarry conveyors were built by different suppliers over many years, so spare parts rarely match a single catalogue. We work from the dimensions of your existing pulleys and idlers, so each replacement fits the frame, shaft and bearing housings already on site. Repeat orders run on the same drawing, so spares stay consistent from batch to batch.

Getting the right spare quickly

In a quarry, one stopped conveyor can stop the whole plant. Send us photos and the main dimensions of the failed pulley or idler, and we can usually confirm feasibility and price quickly, then build the replacement to match.

Typical enquiries from quarries

  • A replacement drive pulley for a crusher feed conveyor, built from the old pulley
  • A batch of carrying and return idlers matched to existing rollers
  • Relagging of worn drive and bend pulleys during the winter shutdown
  • Impact stations for a new crusher discharge point

Each of these starts with photos, dimensions or a drawing sent through our contact page.

Send Your Roller Drawing. Get Feasibility, Lead Time and a Price.

PDF · STEP · DXF · DWG. For replacements, photos and measurements are enough to start.

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